Industrial Boiler Supplier in India — IBR & Non-IBR Steam Solutions

Thermocare Boilers Pvt. Ltd. is a trusted Industrial Boiler Supplier in India, delivering high-performance IBR and Non-IBR steam boilers, thermic fluid heaters, hot water generators, heat exchangers, and complete steam systems. With over 25 years of industry experience, we provide customised, energy-efficient boiler solutions for food processing, pharmaceuticals, textiles, chemicals, paper, dairy, and other manufacturing industries across India.

100%

Customer Satisfaction

25+

Years of Industry Excellence

300+

Happy Clients

50+

Expert Engineering Team

About Thermocare Boilers Pvt Ltd — Trusted Boiler Supplier in India

Founded in 2000 and headquartered in Kanpur, Uttar Pradesh, Thermocare Boilers Pvt Ltd (TBPL) is one of India's dependable manufacturers, suppliers, and service providers of industrial boilers and process heating equipment. Under the leadership of Managing Director Lal Bahadur Dixit, our team combines in-house design and fabrication with nationwide installation, commissioning, and after-sales support. Every boiler we supply is built to deliver three things: reliable steam, lower fuel bills, and operator safety. From a 100 kg/hr baby boiler for a small namkeen unit to multi-TPH IBR steam boilers for large process plants, we size and customize each system to your actual load — not a catalogue average

Industrial Boilers & Complete Utility Equipment We Supply

As a full-range industrial boiler supplier in India, Thermocare Boilers Pvt Ltd goes beyond boilers. From a single Kanpur-based partner, you can source your plant's entire utility backbone — steam and heating systems, industrial cooling, water treatment, pollution control, and turnkey plant setups — all engineered, installed, and maintained by one accountable team.

Steam & Process Heating Systems The core of what we do: reliable steam and heat for every industrial process.

  • Steam Boilers (IBR & Non-IBR) — Smoke-tube, coil-type, and multi-fuel steam boilers in IBR-certified and Non-IBR variants. We handle complete IBR documentation, inspection, and commissioning.
  • Thermic Fluid Heaters — Coal, wood, agro-waste, and oil/gas-fired heaters for high-temperature indirect heating up to ~300°C without high pressure.
  • Industrial Hot Water Generators — High-performance hot water generators for process heating, washing, and sanitation duties in dairies, hotels, hospitals, and food plants.
  • Hot Air Generator Systems — Fast, fuel-efficient hot air generators for drying, curing, and spray-drying applications — direct and indirect fired options.
  • Heat Exchangers — Shell-and-tube and plate heat exchangers for efficient heat transfer and waste-heat recovery.
  • Steam Line Accessories — Steam traps, PRVs, safety valves, moisture separators, and condensate recovery components for a safe, loss-free steam line.

Industrial Cooling Solutions Precision cooling for processes, products, and people.

  • Chilling Plants — Energy-efficient industrial chillers for process cooling in plastics, pharma, food, and chemical plants.
  • Industrial Cooling Towers — High-performance FRP and timber cooling towers that cut condenser water temperatures and power bills.
  • Industrial Air Coolers — Heavy-duty evaporative air coolers for shop floors, warehouses, and production halls.
  • High-Efficiency Heat Pumps — Smart heat pump systems that deliver hot water at a fraction of electric/fuel heating cost — heating and cooling from one machine.

Water Treatment & Pollution Control Protect your boiler, your product, and your compliance record.

Turnkey Plants & Specialty Solutions Complete production setups, delivered end-to-end.

  • Namkeen Plant with SS/MS Pans — Complete namkeen making setups with stainless steel and mild steel frying pans, integrated with our own heating systems — a Thermocare specialty for snack manufacturers.
  • Packing / Printing Plant Setup — End-to-end setup solutions for packing and printing plants, from utilities to line commissioning.
  • Solar Energy Systems — Sustainable solar power and solar thermal integration to cut your plant’s grid and fuel dependence.
  • Custom Industrial Solutions — Don’t see your requirement listed? We engineer custom solutions tailored to your process.

SERVICES

End-to-End Steam System Services

Steam System Design, Supply & Commissioning

Complete steam system engineering: boiler sizing, piping layout, pressure-reducing stations, condensate recovery, installation, and commissioning for highest process efficiency and measurable fuel savings.

Steam Audits & Trap Surveys

We audit your boiler house and steam distribution, identify trap failures and distribution losses, and deliver a prioritized savings plan. Typical plants recover the audit cost within months.

Process Automation for Steam Systems

PLC-based controls, modulating burners, and automated blowdown tailored to your process for consistent product quality and safer operation.

Annual Maintenance Contracts (AMC)

Preventive and breakdown maintenance contracts that keep your boiler compliant, efficient, and running.

Trusted by Leading Brands All Over India

For over 25 years, Thermocare Boilers Pvt Ltd has supplied and serviced industrial boilers, heaters, and utility systems for some of India's most demanding manufacturing plants — from multinational giants to fast-growing regional brands.

Our clientele includes Hindustan Coca-Cola Beverages, PepsiCo, Reliance Industries, Bisleri, MKU Limited, Milton, Creative Polypack, Everest Export, Gopal Namkeen, Prince Foods, Galaxy Foods, J&G Foods, Nemani Group, Pragati, Pioneer Packaging, Bareilly Plyboards, Tirubala Leather, Yadav Namkeen & Bakers, Sunrise Overseas and 50+ other companies across India.

From beverage bottling plants and namkeen units to defence equipment, plywood, leather, packaging, and printing industries — our boilers and steam systems are running in plants all over India, backed by our pan-India installation and service network.

Badshah namkeen logo
PepsiCo logo
Reliance Industries Limited logo
Bisleri logo
Bio Fuels logo
Badshah namkeen logo
familysnacks logo
Bareilly Plyboards Pvt Ltd logo
manilam logo
Gopalji Namkeen Bhandar logo
J&G Foods Inc logo
MKU Limited logo
Nemani Panels Private Limited logo
Neni Memi Foods Pvt Ltd logo
Pariwar Namkeen and Snacks Pvt Ltd logo
Pashupati Everest Plywood logo
Pragati logo
Prince Food Products logo
Rupani Footcare Pvt Ltd logo
Kriddha Laminators Pvt. Ltd. logo
Tirubala Exports India Pvt Ltd logo
Pioneers Packages logo
Krishna Plywood Industries logo
Milto Food Products Morano Namkeen logo

Join 300+ satisfied clients across India → Get Your Quotation

Our Process — From Enquiry to Commissioning

Requirement study

steam load, fuel availability, space, and compliance needs.

Techno-commercial proposal

recommended boiler type, capacity, efficiency estimate, and quotation.

Manufacturing & quality checks

fabrication at our Kanpur works with stage-wise inspection, including strict IBR inspection and compliance certification where applicable.

Delivery, installation & commissioning

erection, trial runs, and operator training at your site.

After-sales support & AMC

scheduled maintenance, spares, and audits for the boiler's full life.

Get a Boiler Quotation

ell us your steam requirement (capacity, fuel, industry) and our engineers will respond within 24 hours with a recommendation and budget estimate. 

Green & Energy-Efficient Boiler Technologies

Solar energy integration icon

Eco-friendly power

Empowering sustainable futures with innovative, eco-friendly power solutions.

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Water recycling

Transforming wastewater into valuable resources for a sustainable future.

Waste heat recovery energy icon

Waste heat energy

Harnessing waste heat to generate renewable, efficient energy solutions.

Cooling from waste heat icon

Cooling from waste heat

Utilizing waste heat for innovative, eco-friendly cooling systems.

Boiler emission control system icon

Emission control

Advanced technologies for reducing emissions and protecting our environment.

Solar energy integration icon

Solar

Clean, renewable solar energy powering a brighter, sustainable future.

Frequently Asked Questions

A full-service supplier like Thermocare handles boiler selection, manufacturing, delivery, installation, commissioning, statutory documentation (for IBR boilers), operator training, and after-sales maintenance  not just equipment sale.

IBR boilers fall under the Indian Boiler Regulations, 1950  generally boilers exceeding 25 litres capacity operating above 1 kg/cm² pressure and require state boiler directorate registration, inspection, and a certified operator. Non-IBR boilers fall below these thresholds and avoid that compliance burden, making them popular for smaller steam loads.

Food processing, namkeen and snack manufacturing, dairy, rice mills, pharmaceuticals, textiles, chemicals, distilleries, paper, rubber, edible oil, hospitals, and laundries any process needing heat, sterilization, drying, or cooking.

Add up the steam consumption of all connected equipment (kg/hr), apply a diversity factor for simultaneous use, and add 10–20% margin for future expansion. Our engineers do this load study free of charge before quoting.

It depends on local availability: agro-waste (rice husk, mustard husk, wood chips) is usually cheapest per tonne of steam in North India, followed by coal, then oil/gas; electric boilers cost more to run but need no fuel handling or emissions clearance. We prepare a fuel-cost comparison for every enquiry.

Prices vary widely with capacity, pressure, fuel, and IBR/Non-IBR class small Non-IBR units start around a few lakhs, while multi-TPH IBR boilers run considerably higher. Share your capacity and fuel preference and we'll provide an exact quotation within 24 hours.

Yes. We are based in Kanpur but design, supply, install, and service industrial boilers across India, including Uttar Pradesh (UP), Madhya Pradesh (MP), Bihar, Rajasthan, Gujarat, Maharashtra, Uttarakhand, and other major industrial states.

A thermic fluid heater circulates hot oil instead of steam, delivering process temperatures up to ~300°C at near-atmospheric pressure. Choose it when your process needs high temperature without the pressure, water treatment, and statutory compliance that steam involves.

Standard capacities typically ship in 6–10 weeks from order confirmation; installation and commissioning add 1–3 weeks depending on site readiness and IBR inspection scheduling.


Manufacturer's Form II/III certificates, material test certificates, drawings, and inspection reports Thermocare prepares and submits the complete IBR documentation and coordinates directorate inspection on your behalf.

Thermocare has supplied and serviced boilers and utility systems for 50+ companies across India, including Hindustan Coca-Cola Beverages, PepsiCo, Reliance Industries, Bisleri, MKU Limited, Milton, Gopal Namkeen, and Creative Polypack, along with leading food, packaging, plywood, leather, and printing manufacturers nationwide.

Daily blowdown and water-quality checks, monthly safety-valve and control testing, and annual shutdown servicing (tube cleaning, refractory inspection, statutory inspection for IBR units). Our AMC covers all of this on a fixed schedule.

Yes preventive and breakdown AMC plans covering inspections, consumables guidance, emergency response, and IBR renewal support. Know More

Fix steam trap failures, recover condensate, insulate lines, install economizers/waste-heat recovery, maintain correct excess air, and treat feed water. Our steam audits typically identify 5–15% savings.

Well-designed smoke-tube boilers deliver roughly 80–88% efficiency on oil/gas and 70–78% on solid fuels, depending on design and heat-recovery accessories. We state guaranteed efficiency in every quotation.

Yes, this is a Thermocare specialty. We supply complete namkeen plants with SS/MS frying pans integrated with our heating systems, sized for your output in kg/hr.

Hard or untreated water scales the tubes, cutting efficiency and risking tube failure. That's why we also supply industrial RO and softening plants matched to your boiler.

We assess existing installations and offer retrofit, fuel-conversion, and replacement options contact us for an evaluation.

Safety valves, mobrey/level controllers, pressure switches, low-water cutoffs, fusible plugs (solid fuel), and interlocked burner controls compliant with IBR requirements where applicable.

Yes multi-fuel designs fire combinations like wood + coal + briquettes, and dual-fuel burners handle oil + gas, protecting you from price swings in any single fuel.

Call +91 98390 81226, email sales@thermocareboilers.com, or use the enquiry form with your required capacity, pressure, fuel, and industry. We respond within 24 hours.